Electric Car Conversions: Process, Companies & Kits | A Comprehensive Guide

Electric Car Conversions and Retrofitting: A Comprehensive Guide

Electric Car Conversions and Retrofitting: A Comprehensive Guide

As the world moves towards sustainable transportation, electric vehicles (EVs) are gaining popularity. While purchasing a brand new electric car might be the ideal choice for some, others prefer to convert their existing gasoline-powered vehicles into electric ones. This process, known as electric car conversion, allows car owners to contribute to a greener environment while saving money. In this article, we will explore the conversion process, EV conversion companies, and conversion kits available in the market.

The Conversion Process

Converting a conventional car into an electric vehicle involves several steps. While the process may vary depending on the specific make and model of the car, here is a general overview:

  1. Vehicle Assessment: Before beginning the conversion, it is essential to assess the vehicle’s suitability for conversion. Factors such as weight, available space, and structural integrity need to be considered.
  2. Removing the Internal Combustion Engine (ICE): The first major step involves removing the ICE components, including the engine, fuel system, and exhaust system.
  3. Installing the Electric Motor: Once the ICE is removed, an electric motor is installed in its place. The motor’s size and power depend on the desired performance of the converted vehicle.
  4. Adding Batteries: Electric vehicles require a battery pack to store and supply energy. These batteries are typically installed in the trunk or under the car.
  5. Integrating the Motor Controller: The motor controller regulates the power flow between the batteries and the electric motor. It ensures smooth acceleration and optimal performance.
  6. Wiring and Charging: The vehicle’s wiring is modified to accommodate the new electric components. Additionally, a charging port is installed to recharge the batteries.
  7. Testing and Fine-Tuning: Once the conversion is complete, thorough testing is conducted to ensure all components are functioning correctly. Fine-tuning may be required to optimize performance and range.

EV Conversion Companies

While electric car conversions can be a DIY project, many individuals prefer to rely on professional expertise. Several companies specialize in EV conversions and offer their services to car owners. Here are a few renowned EV conversion companies:

  • Tesla Engineering
  • EV West
  • Electrify America
  • Phoenix Motorcars
  • Electric GT

These companies have years of experience in converting various car models into electric vehicles. They possess the necessary knowledge and skills to ensure a successful conversion.

Conversion Kits

For those who prefer a DIY approach, conversion kits are available in the market. These kits typically include all the necessary components and instructions to convert a car into an electric vehicle. Some popular conversion kit providers include:

  • EVDrive
  • Canadian Electric Vehicles
  • EV Source
  • Rebirth Auto
  • NetGain Motors

Conversion kits offer convenience and guidance for individuals who want to undertake the conversion process themselves. However, it is crucial to have a good understanding of automotive mechanics and electrical systems before attempting a DIY conversion.


Electric car conversions and retrofitting provide an opportunity for car owners to embrace sustainable transportation without purchasing a new vehicle. Whether you choose to work with an EV conversion company or opt for a conversion kit, it is important to consider factors such as cost, expertise required, and the specific needs of your vehicle. By converting your car into an electric vehicle, you can contribute to reducing greenhouse gas emissions and play your part in creating a cleaner future.